90 bottles per minute water filling machine

ProductOverview

90 bottles per minute water filling machine

90 bottles per minute water filling machine,
90 Bottles Per Minute Water Filling Machine
By Heerawati Foods Packaging Machines India Pvt Ltd

In today’s competitive packaged drinking water industry, speed, hygiene, and reliability define success. The 90 bottles per minute (BPM) water filling machine from Heerawati Foods Packaging Machines India Pvt Ltd is engineered to meet the demands of medium-to-large-scale bottling plants, delivering consistent output with international-quality standards.

High-Speed Performance
Designed for continuous production, this advanced filling system achieves up to 90 bottles per minute without compromising accuracy. Whether producing 200 ml, 500 ml, or 1-liter bottles, the machine ensures uniform fill levels and minimal wastage—ideal for brands aiming to scale operations efficiently.

Hygienic & Robust Construction
Manufactured using food-grade stainless steel (SS 304 / SS 316 optional), the machine adheres to strict hygiene norms required for potable water. The closed-loop filling mechanism minimizes contamination risk, while smooth internal surfaces make cleaning and maintenance quick and effective.

Fully Automatic Operation
The system integrates:
· Automatic bottle infeed
· Rinsing, filling, and capping (RFC) in a synchronized line
· PLC-based control panel with touch-screen interface
This automation reduces manual handling, lowers labor costs, and improves overall productivity.

Precision Filling Technology
Equipped with gravity or pressure filling (as per requirement), the machine ensures:
· Accurate volume control
· Splash-free filling
· Reduced spillage and product loss
Each bottle passes through calibrated nozzles to maintain consistent quality across batches.

Energy-Efficient & Low Maintenance
The 90 BPM water filling machine is designed for low power consumption and long operational life. High-quality components, reliable motors, and easy-access service points help keep downtime to a minimum.

Customization & After-Sales Support
Heerawati Foods Packaging Machines India Pvt Ltd offers customization options based on:
· Bottle size and shape
· Cap type (ROPP / screw cap)
· Plant layout and production goals
With strong after-sales support, installation guidance, and readily available spares, customers receive end-to-end reliability.

Ideal For
· Packaged drinking water manufacturers
· Mineral water bottling plants
· Contract bottling units
· Expanding FMCG beverage brands

Conclusion
The 90 BPM water filling machine from Heerawati Foods Packaging Machines India Pvt Ltd is a smart investment for businesses seeking high-speed output, hygienic processing, and long-term operational efficiency. Built to perform and designed to last, it supports rapid growth in India’s fast-expanding bottled water market.

Automatic Rinsing,Filling, Capping M/c. Inspection12.11.4 ( 90BPM) For Mineral Water

OPERATING CYCLE

INFEED AIR CONVEYOR
The empty bottles are loaded manually onto the in feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments. Hence there is no wastage of time in conveyor adjustment on the in feed side.

INFEED BOTTLE TRANSFER ROTOR
The bottles are transferred to rinse rotor by the in feed bottle transfer rotor. Bottles are held at the neck during transfer.

RINSE ROTAR
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE – NO RINSE. Bottles are washed for upto three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.

FILLING ROTOR
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe which reduces the machine speed in the vent of disrupted input product water supply. The machine speed is them restored to normal once the water supply is replenished.

CAP PICKING ROTAR
After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor, the bottles neck is picking up caps. With NO BOTTLE NO CAP arrangement is there.

AUTOMATIC CAP ELEVATOR
Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed.

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  1. Main Motor 1.5 H.P :- Hindustan or Equivalent

  2. Capper Motor 0.25 H.P :- Rotomotive or Equivalent

  3. Cap Feeder 0.25 H.P :- Rotomotive

  4. Conveyor Motor 0.25 H.P :- Rotomotive or Equivalent

  5. Switch Gear :- Siemens

  6. PLC & HMI :- Fuji & Pro-face Make

  7. Relay Card 230 V AC & SMPS :-Shavison & Omron

  8. Material of Constructions :- SS 304

  9. Pneumatics – :- Airmax or Janatics

  10. Main Drive
    a) Motor 1.5 H.P. (2 k.w.) 1440RPM. – 440VAC.

  11. Cap Hopper
    a) Gerard Motor 0.25 H.P. (0.33 k.w.) 1440RPM – 440VAC
    b) Hopper Capacity 2000 Caps At atime
    c) Material of contractionSS304
    d) Modutech Quality belt 7”Size
    e) Size L = 3 feet x W = 2 feet x H = 10.5Feet
    f) Weight = 200 kg Approx

  12. Electrical ControlPanel
    a) Inputs= Photo Sensor Limit switch
    b) Output= 230 VAC Valves

  13. Filling Valves Mechanical, Cam & Spring Action

  14. Proximity Switches 24VDC M18 Size (For Bottle Counting SYSTEM)

  15. SS Shrink Tunnel 6KW(440VAC).

  16. Conveyor 8 feet (Air Conveyor) and 20 feet (SlatConveyor)
    a) Geared Motor 0.25 Hp 440VAC
    b) Material of constructionSS304
    c) Belt = ¾” Size materialSS304
    d) Adjustable legs for different size of bottle up to300mm