What Is a Turnkey Mineral Water Plant Project?
A turnkey project means that a single company takes complete responsibility for the entire plant setup. The client receives a ready-to-operate mineral water plant, eliminating coordination issues with multiple vendors.

With Heerawati’s turnkey solution, customers get:
· End-to-end project execution
· High-quality machinery and components
· Compliance with Indian standards
· Faster project completion and reduced risk

Scope of Heerawati’s Turnkey Mineral Water Plant

1. Water Source Analysis & Plant Design
   · Raw water testing (TDS, pH, hardness, contaminants)
   · Capacity planning (e.g., 500 LPH to 20,000 LPH and above)
   · Customized plant layout based on available space

2. Water Treatment System
   · Raw water pump and storage tank
   · Sand filter & activated carbon filter
   · Water softener (if required)
   · Reverse Osmosis (RO) system
   · UV sterilization & ozonation for final disinfection

3. Bottling & Packaging Machinery
   · Automatic/semiautomatic bottle rinsing, filling, and capping machines
   · PET bottle blowing machine (optional)
   · Labeling machine (sticker/OPP/sleeve)
   · Shrink wrapping or carton packing machine

4. Electrical, Installation & Commissioning
   · Electrical panel and wiring
   · Machine installation and trial runs
   · Operator training and documentation

5. Regulatory & Compliance Support
   · Assistance for BIS / ISI certification
   · Guidance for FSSAI licensing
   · Support for local pollution control requirements

Advantages of Choosing Heerawati Foods Packaging Machines
· Single-Window Responsibility – One company, one point of contact
· Customized Solutions – Designed as per capacity, budget, and market needs
· Robust Machinery – Long life, low maintenance, and energy efficient
· After-Sales Support – Spares availability and technical service across India
· Cost-Effective Projects – Optimized design to reduce capital and operating cost

Plant Capacities Offered
Heerawati provides turnkey mineral water plants in various capacities, including:
· Small-scale plants for startups
· Medium-scale commercial plants
· Fully automatic large-scale industrial bottling plants

Plants can be designed for:
· 200 ml, 500 ml, 1 liter, 2 liter bottles
· 20-liter jars (bulk drinking water)

Conclusion
A turnkey mineral water plant is the smartest way to enter the packaged drinking water business. With Heerawati Foods Packaging Machines India Pvt Ltd, entrepreneurs get a complete, reliable, and scalable solution—from raw water treatment to final packaged bottles.

· RAW WATER STORAGE TANK (By Client)

· RAW WATER PUMP
The Raw Water Would be Pumped To The MSF, ACF, And MCF By Means of a Raw Water Pump. This Pump Will Create the Minimum Head Required For The Multi-Grade Filter Pump To Boost The Water.

· MULTIGRADE SAND FILTER
The Raw Water From Its Source Will Is Directly Passed Through The MSF to Remove Suspended Solids From The Same. The MultiGrade Sand Filter Will Be Designed For a Filtration Velocity of 19-20 m/hr for Efficient Filtration

· ACTIVATED CARBON FILTER
The Raw Water From Its Source Will Be Directly Passed Throught The ACF to remove Chlorine, Color & Odor From Raw Water. The Charcol Filter Will Be Designed For a Filtration Velocity of 19-20 m/hr For Efficient Filtration.

· ANTISCALENT DOSING SYSTEM
It is Processed to Dose Special Food Grade Antiscalent in the Feed Prior to the Cartridge Filter for RO System to prevent saturation of various organic salts especially Silica on RO membrane surface on concentration.

The features of this Antiscalent are:
· Prevent organic and inorganic fouling of the Reverse Osmosis system.
· Take care of high incoming silica and bicarbonate load in the feed to the RO thus Reducing Scaling of the RO Pressure Tubes.

· MICRON CARTRIDGE FILTER (MCF)
A MCF is provided to remove fine suspended solids, which may escape from upstream units. 5 Micron cartridge filter is provided which will remove fine suspended solids up to 5 micron, which if not trapped may clog the RO membrane. This would also eliminate problems in the high-pressure pumps due to presence of particulate matter.

· REVERSE OSMOSIS SYSTEM
RO will serve the purpose of Reducing TDS 1000 to around < 100ppm. The RO unit shall have a conductivity meter at the outlet to monitor the performance.

· STORAGE OF RO TREATED WATER
Remove back pressure in R.O. Membrane elements. It is only storage of the treated Water

· FINE POLISHING FILTERATION
To filter the water from 1 micron to achieve the crystal clear filtered water.

· UV SYSTEM
kill the bacteria from fine water

SCOPE OF EXCLUSION:
· Foundation for Equipment & Civil Works.
· Power, Water & Electrical works.
· Raw Water Storage.

· SOURCE OF WATER:
R.O. plant is designed based on 1500 PPM TDS&300 PPM raw water hardness

TECHNICAL SPECIFICATION

1. RAW WATER FEEDING PUMP:

Type : Centrifugal
Max. Flow : 6.0 m3/hr.
Working flow : 5.5 m3/hr.
Working pressure : 2 kg/cm2
M.O.C. : C.I.
Power : 2 HP.
Make : Kirloskar.
Nos. Offered : One No

2. PRESSURE SAND FILTER:

Type : Down Flow Graded Sand Type
M.O.C. : SS 304.
Size Dia X Height. : 400 mm Dia X 1500mm
Pipe Line Size : 25 mm.
Valves : S.S. Four Way Valve.
Max. Flow : 6.00 m3/hr.
Working Flow : 5.50 m3/hr.

3. ACTIVATED CARBON FILTER:

Type : Down Flow Graded Carbon Type
M.O.C. : SS 304
Size Dia x Height. : 400 mm Dia X 1500mm
Pipe Line Size : 25 mm.
Valves : S.S. Four Way Valve.
Max. Flow : 6.00 m3/hr.
Working Flow : 5.50 m3/hr.

4. MICRON CARTRIDGE FILTER:

Size : 20” Long.
Micron Rating : 5 Micron.
Type of Candle : P.P. Wound.
Material of Housing : SS 304
Nos. of Candles : 1 No (Jumbo.)
Working Flow : 6.0 m3/hr.

5. HIGH PRESSURE PUMP:

Type : Vertical centrifugal pump
M.O.C. : SS
Working Pressure : 10 Kgs/cm2.
Working Flow : 6.0 m3/hr.
Motor : 3 HP, 1440 rpm, 3 phases
Make of pump : Shimage
Nos. offered : 1 No.

6. ANTISCALANT DOSING PUMP:

Type : Electronic dosing type.
Dosing Pump : Electronic Diaphragm type.
M.O.C. of Dosing Pump : P.P.
Capacity of Dosing : 0 to 4 LPH. Rate of Dosing Chemical. : 2 to 4 PPM. Dosing Tank. : 40 Ltr H.D.P.E.
Power : 240 V, Single Phase.

7. REVERSE OSMOSIS ELEMENT (MEMBRANE) :

Type : TFC Spiral Wound
Material : Polyamide.
Size : 8” Dia X 40” Long
Make : Toray / Dow
Nos. Offered : 3 Nos.

8. PRESSURE VESSEL FOR MEMBRANE:

M.O.C. : FRP
Type : Horizontal Tube Type
Size : 8” X 120”
Max. Pressure : 600 psi.
Working Pressure : 400 psi.
Nos. Offered : 1 Nos.

9. INSTRUMENTS:

A. PRESSURE GAUGES : 06 NOS

Type : Bourdon Tube Type

Range : 0 – 21 Kg/cm2
0 – 7 Kg/cm2 : 02 NOS
: 04 NOS

B. ROTAMETER : 02 NOS

C. PRESSURE SWITCH : 02 NOS

Type : Low Pressure Switc: 01 NOS High Pressure Switch : 01 NOS
AUTO PANEL

AUTOMATIC RINSER,FILLING & CAPPING MACHINE:-90 BPM

Automatic Rinsing,Filling, Capping M/c. Inspection12.11.4 ( 90BPM) For Mineral Water

OPERATING CYCLE

INFEED AIR CONVEYOR
The empty bottles are loaded manually onto the in feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments. Hence there is no wastage of time in conveyor adjustment on the in feed side.

INFEED BOTTLE TRANSFER ROTOR
The bottles are transferred to rinse rotor by the in feed bottle transfer rotor. Bottles are held at the neck during transfer.

RINSE ROTAR
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE – NO RINSE. Bottles are washed for upto three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.

FILLING ROTOR
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe which reduces the machine speed in the vent of disrupted input product water supply. The machine speed is them restored to normal once the water supply is replenished.

CAP PICKING ROTAR
After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor, the bottles neck is picking up caps. With NO BOTTLE NO CAP arrangement is there.

AUTOMATIC CAP ELEVATOR
Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed.

Online automatic 3 line ink jet coding machine

Videojet® 1240

Ownership and usability are made easy with the Videojet 1240 continuous inkjet (CIJ) printer. The Videojet 1240 CIJ printer has been designed to be simple to operate and maintain and is ideal for customers who are looking for the maximum functionality for the best upfront cost. This CIJ printer provides stable performance and reliability across a broad range of operating conditions

1. Main Motor 1.5 H.P :- Hindustan or Equivalent

2. Capper Motor 0.25 H.P :- Rotomotive or Equivalent

3. Cap Feeder 0.25 H.P :- Rotomotive

4. Conveyor Motor 0.25 H.P :- Rotomotive or Equivalent

5. Switch Gear :- Siemens

6. PLC & HMI :- Fuji & Pro-face Make

7. Relay Card 230 V AC & SMPS :-Shavison & Omron

8. Material of Constructions :- SS 304

9. Pneumatics – :- Airmax or Janatics

10. Main Drive
    a) Motor 1.5 H.P. (2 k.w.) 1440RPM. – 440VAC.

11. Cap Hopper
    a) Gerard Motor 0.25 H.P. (0.33 k.w.) 1440RPM – 440VAC
    b) Hopper Capacity 2000 Caps At atime
    c) Material of contractionSS304
    d) Modutech Quality belt 7”Size
    e) Size L = 3 feet x W = 2 feet x H = 10.5Feet
    f) Weight = 200 kg Approx

12. Electrical ControlPanel
    a) Inputs= Photo Sensor Limit switch
    b) Output= 230 VAC Valves

13. Filling Valves Mechanical, Cam & Spring Action

14. Proximity Switches 24VDC M18 Size (For Bottle Counting SYSTEM)

15. SS Shrink Tunnel 6KW(440VAC).

16. Conveyor 8 feet (Air Conveyor) and 20 feet (SlatConveyor)
    a) Geared Motor 0.25 Hp 440VAC
    b) Material of constructionSS304
    c) Belt = ¾” Size materialSS304
    d) Adjustable legs for different size of bottle up to300mm